NSRDC-RP-76-0037
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An Experimental Investigation of Babbitt Metal Bonding
The Navy's extensive use of babbitt bearings in surface ship machinery requires that Navy tenders and repair ships have the capability cf repairing babbitt metal bearing.g on board. The practice of casting babbitt within the limited facilities Of a tender's foundry has evolved over years to a "traditional" pro— This m#hod is simpler than cedure passed on by crew chiefs . the bearing manufacture's methods' , 2 which are designed to optimize bearing strength, and require a Large. well—equ ipped facility. In present tender practice, the babbitt lining of a bear ing is bonded to the steel or bronze bearing shell by means of a tin interface Normally. the tin is applied to the hot bearing shell. layer . after which the shell is set up in a mold and molten babbitt poured in. The primary difference in the methods is the way in which the tin interface layer is applied. Manufacturers are able to use a bath of molten tin in which the hot bearing shell is inunersed; however, aboard ship the shell is heated by a flame torch, and a stick of tin is melted on the shell, much as solder is applied to connections. The hot tin layer oxidizes rapidly, while cooling, and the subsequent bond is often weak and brittle. Many turbine gear, and lineshaft bearings are renewed annual Iy because of poor bonding. Furthermore, rebabbitting bearings frequently requires excessive man—hours of work because ot the unsat isfactory bonding and consequent rework. The traditional method, as well as modifications, and alternat Ives to this method were investigated to develop and recorrunend a simple, improved method of bonding babbitt bearing linings to metal Lic bearing shells. The investigation intended to characterize the important features of a simple babbitt— bonding procedure for possible use in a tender' s foundry. Var ious babbitt—bonding procedures were used to make tensile specimens of steel bonded to babbitt The breaking strength of these specimens vas used to evaluate the relative efficiency af several bonding methods, as compared to the standard method us ing a tin bath for applying the tin interface layer.
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